Custom woven labels for clothing, produced on our own jacquard looms in Bulgaria: crisp logos in damask, satin or taffeta, soft sealed edges and the fold your garment needs, from sample to finished roll.
A woven brand label is often the detail customers remember long after the swing tag has gone in the bin. It sits at the back of the neck, on a side seam or on a pocket, and it carries your name through years of wearing and washing. As a clothing label manufacturer with our own weaving, cutting and folding lines, we take care of every stage of that small but important piece of fabric – and our technicians are the same people who answer your questions.
How a woven label is made
On a jacquard loom, each weft thread is placed individually, so your artwork is constructed from yarn rather than applied on top of a fabric. Letters, outlines and background are all part of one textile structure. The practical result is a label with a gentle relief, rich colour and outstanding resistance to washing, tumble drying and abrasion. The lettering keeps its sharpness for the whole life of the garment, which is why woven labels remain the first choice for knitwear, jackets, shirts, denim, workwear and bags.
Labels are woven side by side on wide looms, then separated, cut to length and folded. This means one design can be produced in large, consistent runs, and repeat orders match the previous season closely because the loom programme and yarn references are kept on file.
Choosing a weave quality
The weave determines three things: how much detail fits on the label, how it feels on the skin and how it catches the light. We usually recommend one of the following.
| Quality | Character | Best for |
|---|---|---|
| Damask | Fine polyester yarn, high density, thin and supple, very sharp detail | Most fashion neck labels, detailed logos, small lettering |
| High-definition damask | Extra-fine weft for micro text of roughly 1 mm cap height | Emblems, fine serif typefaces, intricate crests |
| Satin | Floating yarns give a smooth, glossy face and a very soft hand | Lingerie, babywear, eveningwear, premium shirting |
| Taffeta | Lower density, crisp, efficient to produce | Simple text logos, basics, promotional textiles, large volumes |
| Cotton-look or recycled yarn | Matte, natural appearance; recycled polyester available | Organic and sustainability-focused collections |
Satin trades a little fine-line sharpness for softness, while damask holds the smallest details. If you are unsure, send us your logo and we will suggest the quality that reproduces it best. Metallic yarn accents can be added to any of these qualities for a touch of gold or silver.
Colours, artwork and Pantone matching
In weaving, every colour is a separate yarn, so colours are counted rather than mixed. A damask label typically carries the background plus up to seven or eight colours; satin and taffeta look cleanest with fewer. We select yarns against your Pantone references as closely as the yarn range allows. Because yarn reflects light differently from ink on paper, a woven colour always reads slightly differently from your screen or printed brand book – a physical sample is the most reliable way to approve it.
Smooth gradients and photographic images are outside what a loom can produce, so our in-house design team adapts artwork into clear, weavable areas. You receive a digital proof showing the exact size, yarn colours and fold, typically within 24–48 hours.
Widths and lengths we weave
The sizes below cover most garments. Custom widths and lengths are welcome; the label size guide explains how to measure the space on your garment.
| Width (mm) | Typical length (mm) | Where it is used |
|---|---|---|
| 10 | 30–60 | Mini flags, accessories, small knitwear |
| 15 | 40–70 | Side-seam brand tabs, loop-fold flags |
| 20 | 40–80 | T-shirt and sweatshirt neck labels |
| 25 | 50–90 | Standard neck labels for most apparel |
| 30–35 | 50–100 | Coats, jackets, tailoring |
| 40–60 | 60–120 | Bags, home textiles, statement labels |
Folds, edges and backings
Fold options
| Fold | How it is sewn | Example finished size (mm) |
|---|---|---|
| Flat / straight cut | Stitched on all sides or across both ends | 20 × 50 |
| End fold | Both ends turned under (about 7 mm each) for a tidy edge | 15 × 50 |
| Centre fold | Folded in half and caught in a seam; both faces visible | 20 × 50 |
| Loop fold | Folded so both ends enter the seam, forming a flag | 15 × 30 |
| Mitre fold | Ends folded at 45° to create a hanging loop | 15 × 60 |
| Manhattan / booklet fold | Centre fold combined with end folds, sewn along one edge | 25 × 50 |
Edge finishing
- Ultrasonic cut – our standard. Vibration seals the edge into a soft, flat finish that sits comfortably against the neck.
- Hot-knife cut – an efficient sealed edge for straight-cut labels, slightly firmer to the touch.
- Woven selvedge – woven to width on a needle loom with a true woven border; only the ends are cut. Exceptionally soft.
- Laser cut – for round, shield or custom outlines.
Backings and delivery format
Labels can be given a stabilising back coating, an iron-on heat-seal layer for applying to finished garments, or a self-adhesive back for bags and packaging. A softening finish is available for skin-contact positions. We deliver cut and folded, ready for the sewing line, or on rolls for automatic cutters.
Where brands use woven labels
- Centre-back neck labels on T-shirts, knitwear, dresses and outerwear
- Loop-fold logo flags on side seams, hems and pockets of denim and sweatshirts
- Hanger-loop labels on coats and jackets using a mitre fold
- Matching size labels woven in the same yarn colours
- Brand labels for bags, caps, scarves, blankets and home textiles
- Workwear and uniforms, where long-term durability matters most
From your logo to finished labels
- Send your brief – logo (vector file preferred, a clear image is fine), approximate size, fold, colours or Pantone codes and quantity per design.
- Design and proof – our designers prepare a weavable version and a digital proof, typically within 24–48 hours.
- Sample – a physical woven sample before production lets you check colours, handle and size on the garment.
- Production – after approval, weaving, cutting and folding typically take 10–20 working days.
- Delivery – packed per design and shipped from Bulgaria across the EU. If your launch date is tight, tell us and we will look at express options.
Minimums are typically around 1,000 pieces per design; ask us how to plan a collection with several designs or sizes.
Quality and certified materials
We weave with OEKO-TEX certified yarns, and GRS recycled polyester is available for collections that need a documented recycled content. Every batch is inspected for colour, dimensions, cut quality and fold accuracy before packing. Planning a full label set? Pair your woven brand label with matching care labels and hang tags, or compare techniques on our printed labels page and in the label materials guide.
Ready to start? Email your logo to [email protected] or message us on WhatsApp or Viber at +359 876 766 050, or use our contact page.
Frequently asked questions
Which weave should I choose for a neck label?
For most fashion brands, damask is the safest choice: it is thin, flexible and holds fine lettering well. Choose satin if softness and sheen matter most, for example in lingerie or babywear.
Can my logo be woven with a gradient?
A loom places solid yarn colours, so gradients are translated into clear colour areas or subtle texture effects. Our design team adapts the artwork and shows you the result in a digital proof.
How soft are the edges?
We cut ultrasonically as standard, which seals the edge flat and soft. For maximum comfort a woven selvedge edge or a softening finish can be added.
Do you offer recycled yarns?
Yes. GRS recycled polyester yarns are available, alongside OEKO-TEX certified standard yarns.
Can I see a sample before the full order?
Yes. As the manufacturer we produce a physical sample before production, so you can approve colours and size on the real garment.